# Zetta


## Posts

- [Building the Backbone of India’s Drone Revolution: Why Indigenous Winding Technology Matters](https://zettawatt.in/building-the-backbone-of-indias-drone-revolution-why-indigenous-winding-technology-matters/): Building the Backbone of India’s Drone Revolution: Why Indigenous Winding Technology Matters Home Single Blog India’s Drone Growth Story India’s drone industry is soaring. With government initiatives like the Drone Rules 2021, PLI schemes, and drone corridors for logistics and surveillance, the sector is expected to reach $23 billion by 2030. From agriculture and infrastructure mapping to defense and delivery, drones are reshaping how we live and work.Yet, amid this growth, one critical component remains heavily dependent on imports — high-efficiency drone motors. The backbone of every UAV, these motors determine flight stability, endurance, and payload capacity. For India to […]
- [How to Choose the Right Winding Machine for Your Application](https://zettawatt.in/how-to-choose-the-right-winding-machine-for-your-application/): How to Choose the Right Winding Machine for Your Application Home Single Blog How to Choose the Right Winding Machine for Your Application Selecting the right winding machine is crucial for optimising your production processes and ensuring the quality and efficiency of your electric motors. With a plethora of options available, making the right choice can be daunting. At Zetta WATT, we specialise in providing advanced winding machines tailored to meet a wide range of needs. In this blog, we’ll guide you through the key factors to consider when choosing the right winding machine for your application.   1. Understand […]
- [Common Challenges in Motor Winding and How to Overcome Them](https://zettawatt.in/hello-world-duplicate-1/): Common Challenges in Motor Winding and How to Overcome Them Home Single Blog Common Challenges in Motor Winding and How to Overcome Them Motor winding is a critical process in the production of electric motors, influencing their performance, efficiency, and longevity. However, this process can be fraught with challenges that, if not properly addressed, can lead to significant setbacks in production. At Zetta WATT, we understand these challenges and provide advanced winding machines designed to overcome them. In this blog, we’ll explore some common challenges in motor winding and offer practical solutions to address them. 1. Maintaining Consistency and Precision […]

## Pages

- [SWM 100s](https://zettawatt.in/swm-100s-3/): SMW 100s Segment Winding Machine The machine is designed to wind round conductors and finds application in winding segmented pole stators and yokeless-segmented axial flux motor coils. Features Segment Winding Machine SMW 100S is designed to wind roundconductors in EV motors. Sturdy and robust structure with best utilization of floor space makes the machineergonomically better for higher productivity and longer life. High torque spindle driven by AC servo motor with belt drive. Servo wire feeding for automatic lead length. Online enamel scraping for terminals.
- [SSWM](https://zettawatt.in/sswm-4/): SSWM Single Station Stator Winding Machine Specifically designed to wind high fill factor BLDC motors and special purpose motor coils with precision mechanics. Features Flyer-type winding head. Automatic core indexing, pneumatically actuated wire cutting and wire gripping, servo actuated finger opening. Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better-winding quality and flexibility in routing. Material exhaust sensing with a Smart-Detect system to judge the adequacy of material available on the spool at the beginning of each cycle reduces material wastage (Optional). High-performance multi-axes controller in stand-alone mode with […]
- [IST 1-200](https://zettawatt.in/ist-1-200-2/): IST 1-200 Internal Stator Needle Winder This Single station machine is designed to wind internal stator/in-flux motor stators. With a fully automatic needle type winding head engineered to carry wire through the stator slots, the copper consumption is drastically reduced compared to conventional winding techniques. Features Automatic operation with Needle Type Winding Head engineered to carry wire through the stator slots with high speeds. The machines are PLC controlled and deliver high level of accuracy with AC Servo motors coupled to precision mechanics in each axis. Automatic core indexing driven by direct drive motor with infinitely programmable indexing angle to […]
- [IST 1-120](https://zettawatt.in/ist-1-120/): IST 1-120 Internal Stator Needle Winder This Single station machine is designed to wind internal stator/in-flux motor stators. With a fully automatic needle type winding head engineered to carry wire through the stator slots, the copper consumption is drastically reduced compared to conventional winding techniques. Features Completely automatic operation with Needle Type Winding Head engineered to carry wire through the stator slots with high speeds. The machines are PLC controlled and deliver high level of accuracy with AC Servo motors coupled to precision mechanics in each axis. Automatic core indexing driven by geared servo motor with infinitely programmable indexing angle […]
- [IST 1-120](https://zettawatt.in/ist-1-200/): IST 1 Internal Stator Needle Winder This Single station machine is designed to wind internal stator/in-flux motor stators. With a fully automatic needle type winding head engineered to carry wire through the stator slots, the copper consumption is drastically reduced compared to conventional winding techniques. Features Completely automatic operation with Needle Type Winding Head engineered to carry wire through the stator slots with high speeds. The machines are PLC controlled and deliver high level of accuracy with AC Servo motors coupled to precision mechanics in each axis. Automatic core indexing driven by geared servo motor with infinitely programmable indexing angle […]
- [DMW-1 and DMW-4](https://zettawatt.in/dmw-1-and-dmw-4/): DMW-1 and DMW-4 Drone Motor Winding Machine Specifically designed to wind drone motor coils with precision mechanics. Available with single and four station options. Features Flyer-type winding head Automatic core indexing and servo actuated finger opening Automatic wire cut and gripping for four station machine Manual wire hook, cut and component clamp for single station machine Electronic wire tension control through PLC to achieve precise tension; programmable tension for different stages of winding facilitates better winding quality and flexibility in routing Material exhaust sensing with Smart-Detect system to judge adequacy of material available on the spool at the beginning of […]
- [ST1-200](https://zettawatt.in/st1-200/): ST1 200 Single Station Winding Machine Specifically designed to wind high fill factor BLDC motors and special purpose motor coils with precision mechanics. Features Flyer-type winding head Automatic core indexing, pneumatically actuated wire cutting and gripping, servo actuated finger opening Electronic wire tension control through PLC to achieve precise tension; programmable tension for different stages of winding facilitates better winding quality and flexibility in routing Material exhaust sensing with Smart-Detect system to judge adequacy of material available on the spool at the beginning of each cycle, reducing material wastage (optional) High-performance multi-axes controller in stand-alone mode with multi-program memory and […]
- [Careers](https://zettawatt.in/careers/): Current Openings Materials Coordinator Zetta WATT is looking for a proactive and reliable Materials Coordinator to manage vendor visits, follow upon parts, and ensure timely collection of materials. The ideal candidate will play a crucial role in supporting the supply chain and procurement teams by ensuring smooth operations and on-time deliveries. Location: Electronics City, Bangalore Employment Type: Full-time Description Key Responsibilities: • Visit vendors to track the progress of orders and follow up on pending deliveries. • Collect parts and materials from vendors as required. • Ensure materials are delivered to the production facility on time. • Maintain accurate records […]
- [Winding Lab](https://zettawatt.in/winding-lab/): Winding Lab https://zettawatt.in/wp-content/uploads/2024/10/Winding-lab-landscape.mp4 Why Winding Lab? Are you a motor design professional encountering challenges in securing a suitable facility for prototype development? Are you uncertain about the feasibility of scaling your motor design to accommodate large-volume production requirements? Do you desire to manufacture a pilot batch for rigorous field testing before investing in a machine? Are you experiencing difficulties in sourcing the essential materials required for the motor winding process? Is your production volume limited making the investment in capital equipment financially untenable? Are you seeking connections to specialised services in the fields of winding and motor manufacturing to support […]
- [Breakthrough in Cycle time reduction with MMW160](https://zettawatt.in/case-study-1-duplicate-3909/)
- [Achieving Optimal Fill Factor in a Stator Using Orthocyclic  Winding](https://zettawatt.in/case-study-1/): Achieving Optimal Fill Factor in a Stator Using Orthocyclic Winding
- [ST-U](https://zettawatt.in/st-u-2/): ST-U Universal Stator Winding Machine  This uniquely designed needle-type winding machine can wind both internal as well as external pole stators. The machine uses high-dynamic direct drive motors and is capable of handling thick conductors and high winding speeds. Features  Completely automatic operation with Needle Type Winding Head (Single and Dual Station options) engineered to carry wire through the stator slots with high speeds.  The machines are PLC controlled and deliver high level of accuracy with AC Servo motors coupled to precision mechanics in each axis. Automatic core indexing driven by AC servo motor with infinitely programmable indexing angle to […]
- [Home-x](https://zettawatt.in/): Revolutionize Your Motor Winding with Precision and Efficiency Zetta WATT’s advanced winding machines streamline your manufacturing process, ensuring exceptional winding quality! Discover Our Machines The Industries We Serve At Zetta WATT, we cater to motor manufacturers who demand reliability, efficiency, and high-quality in their motor winding processes. The Industries We Serve At Zetta WATT, we cater to motor manufacturers who demand reliability, efficiency, and high-quality in their motor winding processes. Tired of Complex and Inefficient Winding Process? Traditional motor winding methods can be a bottleneck in production, leading to wasted time, increased cost, and inconsistent product quality. Scroll down if […]
- [Home 3](https://zettawatt.in/home-3/): ZETTA WATT The Future of Motor Winding Get Started we are Zetta We design and build high-performance winding machines that make great quality motors, consistently and efficiently.No matter the size or scope of your project, you can rely on us to give you future-proof winding solutions that deliver the products of tomorrow, today!​We believe e-mobility will improve the way we live and we want to work with you to make it happen. With our passion and domain expertise, we innovate and engineer the right solutions for you. We also work hand-in-hand to accelerate your motor design and prototyping process to […]
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- [Home 2](https://zettawatt.in/home-2/): ZETTA WATT The Future of Motor Winding Get Started ZETTA WATT The Future of Motor Winding Get Started ZETTA WATT The Future of Motor Winding Get Started we are Zetta We design and build high-performance winding machines that make great quality motors, consistently and efficiently.No matter the size or scope of your project, you can rely on us to give you future-proof winding solutions that deliver the products of tomorrow, today!​We believe e-mobility will improve the way we live and we want to work with you to make it happen. With our passion and domain expertise, we innovate and engineer […]
- [circle test](https://zettawatt.in/circle-test/)
- [MMW 160](https://zettawatt.in/mmw-160/): MMW 160 Mid-Drive Motor Winding Machine A versatile needle winding machine for 2 & 3 wheeler traction motors and drone motor coils, featuring 5 winding and 4 routing axes, ideal for handling multiple wires & high fill-factor designs. Features Single station needle type winding head which is designed for handling multi-strand wire winding. Nozzle tilting functionality with servo-controlled nozzle actuation allows inter/intraphase wire routing. Automatic wire grip and cut-through pneumatically actuated mechanisms eliminate operator interventions. 9 servo-controlled axes work in tandem to achieve the requisite movements required for winding multi-pole internal stator winding with multi-strand wire and high slot fill […]
- [IST 2](https://zettawatt.in/ist-2/): IST-2 Internal Stator Needle Winder This dual station machine is designed to wind internal stators/in-flux motor stators. With a fully automatic needle-type winding head engineered to carry wire through the stator slots, copper consumption is drastically reduced compared to conventional winding techniques. Features Completely automatic operation with Needle Type Winding Head (Single and Dual Station options) engineered to carry wire through the stator slots with high speeds. The machines are PLC-controlled and deliver a high level of accuracy with AC Servo motors coupled to precision mechanics in each axis. Automatic Core Indexing driven by AC servo motor with infinitely programable […]
- [SWM 250](https://zettawatt.in/smw-250s/): SMW 250 Segment Winding Machine The machine is designed to wind both rectangular as well as round conductors of large cross-sections. It finds application in the winding of segmented pole stators and axial flux motor coils (that require tailstock) in the EV segment. Features Segment Winding Machine SWM 250 is designed to wind square, rectangular as well as round conductors used in EV motors. A sturdy and robust structure with the best utilization of floor space makes the machine ergonomically better for higher productivity and longer life. High torque spindle coupled to geared AC servo motor, handles single and dual […]
- [HMW 150](https://zettawatt.in/hmw-150/): HMW 150 Hub Motor Winding Machine Specifically designed to wind hub motor coils for e-bicycles, drone motor coils with precision mechanics. Features Flyer-type winding head. Automatic core indexing, pneumatically actuated wire cutting, and gripping, servo actuated finger opening. Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better-winding quality and flexibility in routing. Material exhaust sensing with a Smart-Detect system to judge the adequacy of material available on the spool at the beginning of each cycle reduces material wastage (Optional). High-performance multi-axes controller in stand-alone mode with multi-program memory and […]
- [HMW 300](https://zettawatt.in/hmw-300/): HMW 300 Hub Motor Winding Machine India’s first indigenously developed two-wheeler hub motor winding machine, the HMW 300 is designed to accommodate the most common sizes of hub motor stators. Features Flyer-type winding head. Automatic core indexing, pneumatically actuated wire cutting and wire gripping, servo actuated finger opening. Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better-winding quality and flexibility in routing. Material exhaust sensing with a Smart-Detect system to judge the adequacy of material available on the spool at the beginning of each cycle reduces material wastage (Optional). […]
- [LSW 350](https://zettawatt.in/product/): LSW 350 Linear Stator Winding Machine India’s first Dual spindle high-speed flyer machine designed for winding linear/opened stators used in split air conditioners and refrigerator coils. Features Standalone dual spindle high speed flyer machine design for winding linear/opened stator motor coils with thin wire. Machine design facilitates automatic wire routing and wrapping on terminal pins of the job. Automatic wire cut & grip functionality eliminates operator intervention. Ergonomically designed component holding jigs ensure quick load and unload of the component. Robust base frame with cast iron base plate which enhances vibration absorption while maintaining structural rigidity Electro-magnetic wire tension control […]
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- [About us](https://zettawatt.in/about-us/): About Us Delivering Customised Winding Solutions that can empower motor manufacturers to enhance productivity and maximize performance. Our Consistent Growth Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed auctor turpis eu arcu sagittis, id sagittis justo eli suscipit. Aliquam erat volutpat. Integer finibus sem felis Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed auctor turpis eu arcu sagittis   Shop Now 2023 50% 2022 50% 2021 50% Free Shipping Orders Over XYZ International Payments 100% Secure Payment Quick Replacement In Under XYZ Days 24/7 Support Ready For You Frequently Asked Questions Which credit cards do you accept? Lorem […]
- [Home](https://zettawatt.in/home/): ZETTA WATT The Future of Motor Winding Get Started ZETTA WATT The Future of Motor Winding Get Started ZETTA WATT The Future of Motor Winding Get Started we are Zetta We design and build high-performance winding machines that make great quality motors, consistently and efficiently.No matter the size or scope of your project, you can rely on us to give you future-proof winding solutions that deliver the products of tomorrow, today!​We believe e-mobility will improve the way we live and we want to work with you to make it happen. With our passion and domain expertise, we innovate and engineer […]
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