At Zetta WATT, we cater to motor manufacturers who demand reliability, efficiency, and high-quality in their motor winding processes.
At Zetta WATT, we cater to motor manufacturers who demand reliability, efficiency, and high-quality in their motor winding processes.
Traditional motor winding methods can be a bottleneck in production, leading to wasted time, increased cost, and inconsistent product quality.
Zetta WATT is at the forefront of motor winding technology offering advanced machines designed to simplify your process and enhance your product quality.
Zetta WATT is at the forefront of motor winding technology offering advanced machines designed to simplify your process and enhance your product quality.
Our advanced motor winding machines integrate seamlessly into your existing processes, boosting efficiency and precision.
Understand your needs
Solution Mapping
Adapt To Your Process
Seamless Installation
Equip Your Team
Expert Assistance
Ready to revolutionize your motor winding process? Explore our range of machines and see how Zetta WATT can elevate your production.
Ready to revolutionize your motor winding process? Explore our range of machines and see how Zetta WATT can elevate your production.
Discover how Zetta WATT’s solutions have transformed production processes for manufacturers worldwide
A drone motor manufacturer needed to achieve a 52% fill factor in a stator with a tall stack length. Initially using hand winding, they struggled to automate the process.
We proposed orthocyclic winding to maximise space utilization within the stator slots. This method is particularly effective in automated winding, ensuring consistent and repeatable results.
We analysed the stator design and identified limitations in current methods.
Redesigned the winding pattern using orthocyclic winding, with precise calculations for optimal wire placement.
We conducted winding trials and suggested a few modifications on insulation design for optimal winding consistency thereby conforming a 52.6% fill factor.
Rigorous testing validating the improved fill factor and motor performance.
Orthocyclic winding exceeded the customer’s requirements, achieving a 52.6% fill factor.
This significantly improved motor efficiency and performance, reducing energy losses and enhancing power output.
The successful implementation of orthocyclic winding addressed the customer’s challenge, enhancing product performance and maintaining their competitive edge.
Connect with us today to learn more about how our innovative machines can drive your success.
