IST 1

Internal Stator Needle Winder

This Single station machine is designed to wind internal stator/in-flux motor stators. With a fully automatic needle type winding head engineered to carry wire through the stator slots, the copper consumption is drastically reduced compared to conventional winding techniques.

Features

  • Completely automatic operation with Needle Type Winding Head engineered to carry wire through the stator slots with high speeds.
  • The machines are PLC controlled and deliver high level of accuracy with AC Servo motors coupled to precision mechanics in each axis.
  • Automatic core indexing driven by direct drive motor with infinitely programmable indexing angle to achieve different winding positions and wire routing paths.
  • Coordinated movement of winding head, core indexer and head traverse to achieve very complex wire routing configurations with ease.
  • Optimum combination of mechanical, pneumatic and electronic systems incorporated in the machine provide high performance coupled with reliable operations and simplicity in maintenance.
  • Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better winding quality and flexibility in routing.
  • Robust machine frame to dampen the vibrations and withstand large loads generated during high-speed winding.