Description
Stator winding machinery intended for use with motorcycle magneto coils may also be used
to wind the BLDC stators used in large-sized drone motors, electric bicycle hub motors, and
other applications. We have been designing winding machines for over 15 years, so we
know what works for both single- and two-station machines.
Specifications:
- Accurate placement while winding is enabled by an AC servo motor's automatic core
indexing. - Winding efficiency, uniformity, and safety may all be improved with the help of
automatic tap pulling and end termination. - The winding head, core indexer, and traversal may all be controlled by a computer
numerically to efficiently accomplish even the most intricate wire routing designs. - Better winding quality and more flexible routing may be attained with the help of a
programmable PLC-controlled wire tensioner (through an electromagnetic brake)
that allows for variable tension control at various winding stages.
| Number of Stations | 2 |
| Winding Head | Flyer |
| Winding Head Drive | AC servo motor |
| Winding Speed | 3000 RPM |
| Indexer Drive | AC servo motor with ballscrew |
| Component Type | Multi-pole linear/opened stator |
| Core Outer Diameter | 350mm (max.) |
| Core Inner Diameter | N/A |
| Core Stack Height | 55mm (max.) including bobbins and terminal pins |
| Wire Size | Single Wire: Ø0.3mm to 0.7mm |
| Component Load/Unload | Manual |
| Component Clamping | Automatic |
| Wire tapping/anchoring | Automatic |
| Wire cutting | Automatic |
| Machine Controller | PLC based - B&R or Equivalent |
| Motors & Drives | Delta or Equivalent |
| Operating Panel | 7" Touchscreen |
| Pneumatics | SMC or Equivalent |
| Machine Size | 1600 x 2000 x 1800mm (L x W x H) |
| Machine Weight | 1500 Kg (approx.) |
| Power Supply | 415Vac, 3 Phase |
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